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Warehouse Shelves from Above

Perseuss Blog

Expert insights on AI cartonization, warehouse efficiency, and fulfillment cost reduction.

 

How Smart Cartonization software Protects Chocolate (and Your Budget) in Summer

  • tom01419
  • Jun 27
  • 2 min read

Smart Cartonization software for Cold Chain Logistics Why Cold-Chain logistics Needs Smart Cartonization

When temperatures rise, every degree can melt profit. Cold-chain shippers often overspend on insulated boxes, gel packs, and DIM-weight fees just to keep products safe. Perseuss cartonization software solves this by treating temperature control like a data problem, not guesswork.

Perseuss Powers Every Pallet: Smarter Loads for Cold Chain Logistics
Perseuss Powers Every Pallet: Smarter Loads for Cold Chain Logistics

Think of It Like Packing a Picnic Cooler

You would never toss chocolate into a cooler without planning:

  1. Pick the right size cooler

  2. Add just enough ice packs

  3. Place items so everything stays cold

Perseuss does the same on a warehouse scale. It calculates the exact box size, insulation, and gel-pack load for every order.

Four Ways Perseuss Cartonization software Saves Cold-Chain Dollars

1. Calculates Cooling Requirements

  • Considers product sensitivity, outside temperature, and transit time

  • Chooses the smallest insulated box that still fits required gel packs

2. Cuts Oversized Box Fees

  • Reduces DIM-weight surcharges by shrinking box dimensions

  • Lowers carrier zones and fuel surcharges where possible

3. Trims Gel-Pack Waste

  • Determines the minimum number of gel packs per order

  • Tracks historical lane data to fine-tune cooling over time

4. Protects Product Integrity

  • Uniform cooling layout prevents hot spots

  • Fewer melted or spoiled deliveries means fewer refunds and reships

Summer Chocolate Case Study

Scenario

Shipping Cost

Gel Packs

Outcome

Manual packing

$23

4

Chocolate arrived melted, refund issued

Perseuss optimized

$16

2

Chocolate arrived perfect, no losses

Savings: $7 per shipment plus zero spoilage.


The Bottom Line

  • Lower shipping spend on packaging, weight, and surcharges

  • Less material waste without risking temperature compliance

  • Higher on-time, in-spec delivery rate that protects your brand


Ready to See It Live?

Book a free demo and watch Perseuss cartonization software cut cold-chain costs while keeping every chocolate bar intact.

 
 
 

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